CNC Milling 5-Axis
CNC Milling 5-Axis at Moonlight Precision
At Moonlight Precision, we specialize in 5-axis CNC milling, offering cutting-edge machining services that cater to the most demanding industries. Our state-of-the-art facility in Volo, Illinois, is equipped with advanced 5-axis CNC machines that deliver unparalleled precision and efficiency for your complex manufacturing needs.
What is 5-Axis CNC Milling?
5-axis CNC milling involves the use of computer-controlled machines that operate along three linear axes (X, Y, and Z) and two rotary axes (A and C). This configuration allows for simultaneous movement in five different axes, enabling the creation of highly complex geometries and intricate parts with exceptional accuracy.
Our 5-Axis CNC Milling Capabilities
At Moonlight Precision, we leverage advanced 5-axis CNC milling technology to deliver high-quality components. Our capabilities include:
Precision milling of complex 3D geometries
Simultaneous 5-axis machining for intricate parts
High-speed machining for reduced cycle times
Adaptive roughing for efficient material removal
Finishing operations for superior surface quality
Undercut machining and deep cavity milling
Quality Assurance
While we are currently ISO compliant, we are actively working towards obtaining AS9100 certification in Q1 2025. This commitment to quality ensures that our 5-axis CNC milling services meet the highest industry standards, particularly for aerospace and defense applications.5-Axis Contracting Programming with Siemens NX CAD/CAM
To maximize the efficiency and precision of our 5-axis CNC milling operations, we utilize Siemens NX CAD/CAM software. This powerful tool allows us to streamline the entire manufacturing process, from design to production.
Equipment
We utilize two state-of-the-art 5-axis CNC machines:
Hermle C2OU
- Travels: X: 23", Y: 17", Z: 17", A: +/-115°, C: 360°
- Spindle Speed: 18,000 RPM
Hardinge Bridgeport XR500
- Travels: X: 27.5", Y: 25.9", Z: 18.9", A: +/-110°, C: 360°
- Spindle Speed: 15,000 RPM
These machines allow us to handle a wide range of part sizes and complexities with exceptional precision.
Industries Served
Our 5-axis CNC milling services cater to a variety of high-tech industries, including:
Aerospace
Space
Defense
Automation
Railroad
Battery
Semiconductor
Energy
Medical Devices
Materials Expertise
We work with a variety of materials in our 5-axis CNC milling processes:
- Aluminum (including cast aluminum)
- Titanium
- Steels (including tool steels and stainless steels)
Our expertise in handling these materials ensures that we can meet the specific requirements of each project, regardless of the industry or application.
Key features of Siemens NX CAD/CAM for 5-axis milling:
- Advanced programming capabilities for complex 3D geometries
- Multi-axis roughing and finishing strategies
- Tool axis control for optimal surface quality
- Collision avoidance and machine simulation
- Adaptive milling for efficient material removal
Streamlined postprocessing for our specific machines
The integration of Siemens NX CAD/CAM in our 5-axis milling process enables us to:
- Reduce programing time for complex parts
- Optimize toolpaths for improved efficiency and surface finish
- Minimize tool wear and breakage
- Simulate machining processes to prevent errors
- Achieve tight tolerances and superior part quality
Why Choose Moonlight Precision for 5-Axis CNC Milling?
- Cutting-edge technology: Our advanced 5-axis CNC machines and Siemens NX CAD/CAM software ensure precision and efficiency.
- Experienced team: Our skilled machinists and programmers bring expertise to every project.
- Quality focus: Our commitment to quality is evident in our ISO compliance and ongoing AS9100 certification process.
- Versatility: We can handle a wide range of materials and applications across various high-tech industries.
- Customer-centric approach: We work closely with clients to meet specific requirements and deadlines.