Rapid Prototyping

Rapid Prototyping at Moonlight Precision

At Moonlight Precision, we excel in rapid prototyping, offering our clients a fast and efficient way to bring their innovative ideas to life. Our state-of-the-art facility in Volo, Illinois, is equipped with cutting-edge machinery and staffed by skilled professionals dedicated to turning concepts into tangible prototypes with unparalleled speed and precision.

Advanced Technology for Rapid Results

Our rapid prototyping capabilities are powered by our advanced 5-axis CNC machining centers:

  • Hermle C2OU 5-axis machine
  • Hardinge Bridgeport XR500 5-axis machine

These high-precision machines allow us to create complex prototypes quickly and accurately. Our Hexagon Global 5.7.5 CMM machine ensures that every prototype meets the exact specifications required.

Benefits of Rapid Prototyping

Rapid prototyping offers numerous advantages to our clients:

Accelerated product development cycles

Early detection and correction of design flaws

Cost-effective testing of multiple design iterations

Improved communication with stakeholders

Faster time-to-market for new products

Quality Assurance

Quality is paramount in our rapid prototyping process. While we are currently ISO compliant, we are actively working towards obtaining AS9100 certification in Q1 2025. This commitment to quality ensures that our prototypes meet the highest industry standards.

Materials Expertise

We work with a variety of materials in our rapid prototyping processes:

  • Aluminum (including cast aluminum)
  • Titanium
  • Steels (including tool steels and stainless steels)

Our expertise in handling these materials ensures that we can create prototypes that closely mimic the properties of the final product.

Industries Served

Our rapid prototyping services cater to a wide range of industries, including:

Aerospace

Space

Defense

Automation

Railroad

Battery

Semiconductor

Energy

Medical Devices

Each of these sectors benefits from our ability to quickly produce accurate prototypes for testing and validation.

From Concept to Prototype

Our team works closely with clients throughout the rapid prototyping process:

  • Initial consultation to understand project requirements
  • CAD/CAM design using NX Software
  • Material selection based on prototype needs
  • High-speed machining using our 5-axis CNC machines
  • Precision measurement and quality control
  • Rapid iteration and refinement as needed

Seamless Transition to Production

One of the key advantages of choosing Moonlight Precision for rapid prototyping is our ability to seamlessly transition from prototype to low volume production. This integrated approach helps streamline the product development process and accelerate time-to-market.

Complex Prototyping Capabilities

Our advanced 5-axis machining capabilities allow us to produce intricate prototypes with tight tolerances. Whether you need a simple proof-of-concept model or a fully functional prototype, we have the expertise to deliver.

Nationwide Service

While our facility is based in Illinois, our rapid prototyping services are available to clients across all 50 states. We've built a reputation for reliability and excellence that transcends geographical boundaries.

Why Choose Moonlight Precision for Rapid Prototyping?

  • Cutting-edge 5-axis CNC machining technology
  • Experienced team dedicated to precision and innovation
  • Flexibility to handle a wide range of materials and industries
  • Integrated services from prototyping to production
  • Commitment to meeting tight deadlines and specifications

At Moonlight Precision, we're not just creating prototypes; we're helping bring groundbreaking ideas to life. Our rapid prototyping capabilities allow us to support innovators across various industries, from aerospace and defense to medical devices and energy.

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